Schulze, AndréHering, OliverTekkaya, A. Erman2023-02-272023-02-272021-10-22http://hdl.handle.net/2003/41264http://dx.doi.org/10.17877/DE290R-23106Bent components and deep drawn cups are produced by direct usage of aluminium chips without melting following a new process chain: hot extrusion of aluminium chips to a cylindrical open profile, flattening, subsequent rolling and bending or deep drawing. The properties of the hot extruded chip-based AA6060 sheets are examined by tensile tests and microstructural investigations and the results are compared with those obtained from material extruded from conventional cast billets. The chip-based sheets were used to form components by bending or deep drawing. No significant differences between the bent components or deep-drawn cups made of chips and those from cast material are observed regarding their capability for further plastic forming operations. This makes the new process route a resource-efficient alternative for the production of aluminium sheet products.enRecyclingChip extrusionSolid state recyclingMetal formingSustainabilityAluminium scrap recycling620670Production and subsequent forming of chip-based aluminium sheets without remeltingTextAluminiumblechBlechumformenAluminiumrückgewinnungSekundäraluminiumStrangpressenMetallspanRecycling