Calibration of Aluminum Sheets by High-Speed Hydroforming
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Date
2025-08-26
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Abstract
A new, robust production system for tubular and sheet-based workpieces is presented. It
combines the methodologies of high-speed forming with conventional hydroforming and is
based on components and drive technology that can be easy controlled by the use of standard
industrial technology. In the article the new system and its function is explained and
potentials are shown. Moreover, the focus is on the experimental results of production and
calibration of high quality, thin-walled sheet metal and cast components for aircraft and
power electronics industry. Thin-walled metal parts are difficult to machine due to their low
stiffness and potentially high residual stresses. The paper shows an application example of
the new forming device to calibrate these parts by high-speed forming. Moreover, the
technological properties of the parts are analysed and an outlook on further work is shown.
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Keywords
Hydroforming, High-speed forming, Calibrating
Subjects based on RSWK
Hydroumformen, Hochenergieumformen, Aluminiumblech, Aluminiumrohr
