Feasibility Study on Joining Aluminum Tube with Alumina Ceramic Rod Using Magnetic Pulse Crimping Process

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dc.contributor.authorSingh, U.
dc.contributor.authorRajak, A.
dc.date.accessioned2025-09-22T14:01:58Z
dc.date.available2025-09-22T14:01:58Z
dc.date.issued2025-08-26
dc.description.abstractCeramic-metal joints play a vital role in structural applications, offering benefits such as strength, lightweight, high strength-to-weight ratio, corrosion resistance, and high temperature performance. These joints are widely used in fields ranging from electronics and biomedical devices to aerospace and automotive industries. However, joining ceramics and metals is challenging due to differences in atomic bonding and thermal expansion properties. Traditional methods, such as brazing, friction welding, and fusion welding, often induce thermal stresses and residual strain, leading to defects like cracks and intermetallic formation at the joint interface. Magnetic Pulse Crimping (MPC) is an environmentally friendly, quick, and cold solid-state material joining process that does not create heat affected zones and mitigates these issues. This study uses the MPC process to investigate the feasibility of joining an AA 1050 aluminum alloy tube with an alumina ceramic rod. The experiments were performed at various discharge energies using an Archimedean spiral coil and a step taper field shaper to evaluate the joint's strength and metal-ceramic interface behavior. Non-sinusoidal waviness patterns have been observed at the metal-ceramic joint interface. The numerical analysis used the LS DYNA EM module to measure the current density, magnetic field, Von Mises stresses, and impact velocity on the flyer tube. The manuscript contributes to the understanding of ceramic-metal joining under electromagnetic forming conditions.en
dc.identifier.urihttp://hdl.handle.net/2003/43933
dc.identifier.urihttp://dx.doi.org/10.17877/DE290R-25701
dc.language.isoen
dc.relation.ispartof10th International Conference on High Speed Formingen
dc.subjectMagnetic Pulse Crimpingen
dc.subjectCeramic-metal jointsen
dc.subjectAluminaen
dc.subjectAA 1050en
dc.subjectArchimedean spiral coilen
dc.subject.ddc620
dc.subject.ddc670
dc.subject.rswkCrimpen
dc.subject.rswkAluminiumrohr
dc.subject.rswkKeramik-Metall-Verbund
dc.subject.rswkMachbarkeit
dc.subject.rswkAluminiumoxide
dc.subject.rswkAluminiumlegierung
dc.titleFeasibility Study on Joining Aluminum Tube with Alumina Ceramic Rod Using Magnetic Pulse Crimping Processen
dc.typeText
dc.type.publicationtypeConferencePaper
dcterms.accessRightsopen access
eldorado.dnb.deposittrue
eldorado.secondarypublicationfalse

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