Determination of the High Strain Rate Behaviour of a CuCrZr Alloy Using an Electromagnetic Forming Bench Test

Alternative Title(s)

Abstract

A novel electromagnetic forming (EMF) bench test has been developed to characterize the dynamic behaviour of metallic materials. This paper presents the specific case of a CuCrZr wrought alloy, detailing both the experimental approach and the inverse numerical methodology. The primary advantage of the proposed method lies in its ability to calibrate a dynamic material model, which is particularly relevant for forming applications involving thin specimens, with thicknesses as low as 0.6 mm. The well-known Johnson-Cook model is used without consideration of the thermal softening term. The calibration is validated within the strain rate range of [1-4000]s-1 . It is indeed shown that this method generates a broad variation of strain rates during the 300 µs test duration. The benefits from using a strain rate sensitive law as opposed to a quasi-static one are also demonstrated. Analysis of plastic strains and peak stresses further indicates that the EMF test is particularly well-suited for ductile materials, whereas brittle materials may fracture prematurely or fail to deform sufficiently. Limitations regarding the non-uniqueness of the calibrated model and the incorporation of thermal effects are briefly discussed.

Description

Table of contents

Keywords

Dynamics,, Forming, Modelling

Subjects based on RSWK

Modellierung, Umformen, Dynamik, Kupferlegierung, Kupfer, Chrom, Zirkonium, Magnetumformen

Citation

Collections